ProVision Automation

Every label applied. Every code read. Every unit accounted for.

ProVision Automation is Ahearn & Soper's line-side automation practice for Canadian warehouse and manufacturing lines. We specify, install and service label applicators, industrial scanning, RFID and voice-directed picking. One contract, one number when the line stops.

PROVISION WMS PRINT IMPRIMER APPLY APPLIQUER VERIFY VÉRIFIER TRACK SUIVRE DIRECT GUIDER
Authorised for
Label-Aire
LabelMill
Zebra Technologies
Epson
Brady
Formerly Honeywell Productivity Solutions & Services
The closed loop

Identification is a loop, not a purchase

Most vendors sell you one stage of it. When something goes wrong, a skewed label, a no read at the sorter, a pallet that does not match its ASN, you get three suppliers pointing at each other while your line sits idle.

Ahearn & Soper supplies every stage. We manufacture the label, print it, apply it, verify it, track it, and direct the people working alongside it. When it breaks, there is nobody to argue with.

Print
Labels and printers
Apply
Label-Aire and LabelMill
Verify
Zebra fixed scanning
Track
Zebra RFID
Direct
Honeywell Voice
Every event writes back to ProVision WMS
Why people call us

Four failures we get called about

Automation projects almost never start with a decision to automate. They start with one of these.

01 / Throughput

The labelling station sets the line speed

Two people at a hand labelling bench set the ceiling for everything upstream of them. You can add a shift, but you cannot add throughput. An applicator does not save labour, it removes the ceiling.

02 / Compliance

The chargebacks arrived

A retail or automotive customer found labels in the wrong place, the wrong orientation, or unreadable. Placement tolerance just stopped being a specification and became a P&L line.

03 / Verification

You find out at their dock, not yours

Nothing verifies the label after it is applied. A misfeed, a low ribbon or a lifted corner ships out and comes back as a claim. Verification is cheap. The claim is not.

04 / Labour

Your people are holding paper instead of product

Read a list, walk to a location, read a label, mark a line. Every one of those is a hand or an eye taken off the work, and a place an error gets in.

What we build

Five systems. One integrator.

Each one is specified, integrated, installed and serviced by the same team, so there is no handover between the machine, the label and the software.

01

Automated label applicators

For pre-printed labels at production speed.

Label-Aire wipe-on, tamp-blow, air-blow and corner-wrap primary applicators, plus LabelMill semi-automatic and conveyor systems. Round containers, flat panels, cases, pallets and pouches.

Web speeds to 2,000 in/min
Placement to 1/32 in
Tool-free changeover
02

Print and apply systems

For variable data: barcodes, lot codes, dates, serials and GS1.

Label-Aire printer applicators and LabelMill print and apply systems with Zebra, SATO and Epson ColorWorks print engines. Tamp, smart-tamp, blow, flag, corner-wrap and pallet.

Up to 90 products/min
Direct thermal, thermal transfer and full colour
Zero-downtime options
03

Fixed industrial scanning

Read every code, every time, without a person.

The Zebra FS series and the GS20 gateway, managed on the Zebra Aurora platform. From a plug-in FS10 at a workstation to a full scan tunnel, with a licence upgrade path into machine vision inspection.

Zebra Aurora platform
Ethernet, PoE, USB and serial
Vision ready
04

RFID systems

Count what nobody can see.

Zebra fixed and ultra-rugged RFID readers, overhead RTLS, transition readers and forklift-mounted units, plus the RFID printers and encoded tags to feed them, manufactured and supplied by us.

Dock door portals
IP65 and IP67 options
Directional read
Tags supplied in-house
05

Voice-directed work

Hands on product, eyes up, instructions in the ear.

Honeywell Guided Work Solutions software on Honeywell A700x series devices and headsets, integrated to your WMS or ERP. Picking, putaway, replenishment, receiving, inspection and cycle counting.

Speaker independent
Works in many languages
Vehicle-mount configurations
Why Ahearn & Soper

The part nobody else can quote on

Any distributor can send you a machine. What decides whether an automation project succeeds is what happens in the 18 months after it arrives.

We have been doing automatic identification in Canada for 50 years. We manufacture the labels that run through these machines, which means the consumable is engineered to the applicator instead of sourced against it. Our technicians are factory trained on the equipment we sell, and they are here, not across a border with a customs broker between you and a spare part.

Longevity

50 years in barcoding

Half a century identifying and tracking product in Canadian operations.

Service

Factory trained, in Canada

Technicians trained on the equipment we sell, with response tiers from self-service through to mission critical.

Supply

We make the label too

Labels and ribbons specified to the machine and the surface, not sourced against them.

Software

We own the WMS

Automation events land in ProVision WMS, software we build and support ourselves.

How a project runs

Six steps, and you know the cost after step two

No surprise pricing halfway through. The scope and the fixed price land before anything gets built.

Step 01

Line assessment

We walk the line, measure speeds, photograph product and surfaces, and review your label specs and host systems.

Application specialist
Step 02

Application proposal

Equipment recommendation, layout drawing, integration scope and a fixed price.

Sales engineer
Step 03

Sample testing

Where the application calls for it, we run your product and your label on the proposed configuration before you commit.

Applications lab
Step 04

Build and factory test

Configuration, integration and pre-shipment testing, so the system arrives working rather than arriving to be worked on.

Integration team
Step 05

Install and train

On-site commissioning, operator and maintenance training, and the documentation your team keeps after we leave.

Field service
Step 06

Service and supply

Preventive maintenance, spare parts, and labels and ribbons matched to the machine that runs them.

National service
Questions

Questions about line-side automation

What is a print and apply system, and when does a manufacturer need one?
A print and apply system prints a label with variable data (barcodes, lot codes, dates, serials and GS1 codes) and applies it to the product, case or pallet automatically, at line speed. The print job is triggered by your WMS or ERP, so the label matches the record without anyone keying it in. We build them with Label-Aire and LabelMill applicators and Zebra, SATO and Epson ColorWorks print engines, using tamp, smart-tamp, blow, flag, corner-wrap and pallet application.
You probably need one when the hand labelling station sets your line speed, when retail or automotive customers charge back for labels in the wrong place, the wrong orientation or unreadable, or when you apply labels in high volume. A line applying a few hundred labels a day rarely justifies one on cost per label alone. A line applying tens of thousands a day, or one facing regular chargebacks, often pays back sooner than expected once the chargebacks are counted. It makes less sense when volume is low or swings widely, when label sizes and placements change constantly, or when your item and order data is not yet clean and system driven. Whatever you install, add a scanner that verifies each label after it is applied, so a misfeed or low ribbon is caught at your dock, not theirs.
What is voice picking, and how does it cut errors?
Voice picking, also called voice-directed work, gives each picker spoken instructions through a headset. The system turns tasks from your WMS into speech that tells the picker where to go and what to pick. The picker confirms each step by speaking into the headset, and the software sends that reply back to your WMS as data in real time.
It cuts errors in two ways. First, hands stay on product and eyes stay on the shelf, with no paper list or screen to read and mark. Second, each step is checked as it happens: at each location, the picker speaks the check digit posted at that slot, and the system verifies it against the location it sent them to, so a wrong slot is caught at the slot. In one case published by Honeywell, Würth Austria moved from paper pick lists to Honeywell Voice and cut its pick error rate from 3 to 2 per thousand.
We install Honeywell Guided Work Solutions software on Honeywell A700x series devices and headsets, integrated to your WMS or ERP, for picking, putaway, replenishment, receiving, inspection and cycle counting. Honeywell's voice business has been part of Brady since August 2026.
How does automation help Canadian distribution centres with labour shortages?
It lets the people you already have do more of the work that needs a person. Two people at a hand labelling bench set the ceiling for everything upstream of them: you can add a shift, but you cannot add throughput. An applicator does not save labour, it removes the ceiling, and the people who were labelling can move to picking, quality checks or exceptions. Voice-directed work does the same on the pick floor, because instructions come through a headset and nobody is holding paper instead of product.
Material handling is one of the jobs where vacancies are rising in Canada. Statistics Canada counted 9,200 vacancies for material handlers in the second quarter of 2026, up 2,100 from a year earlier, while total job vacancies across the economy were little changed.
Next step

Start with the line, not the catalogue

Tell us the product, the speed and the label, and we will tell you what fits, including when the answer is that you do not need automation yet.

Or reach us directly
Parts and supplies
Ahearn & Soper storefront
What happens next
01

Tell us what runs on the line

Product, speed, label size and the surface it goes on. Photos of the line help more than a spec sheet.

02

We walk the line with you

An application specialist measures speeds and confirms what the application actually needs.

03

You get a fixed price

Equipment, layout drawing and integration scope, priced before anything gets built.

Book a line assessment

No obligation and no scripted demo. Canadian operations only.

Tell us what runs on the line today and what it has to keep up with. An automation specialist reads it and comes back with a proposed configuration, not a catalogue.

Submitting this form connects you with an Ahearn & Soper application specialist. We do not share your details.

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